2025.01.15
Delta Enhances Overhead Crane Performance with Advanced AC Motor Drives in Turkey
In the overhead crane market, precision and reliability are critical due to the demanding nature of heavy-duty applications. Overhead cranes require advanced motor control systems to ensure smooth, efficient, and safe operations, particularly in lifting and transporting heavy loads. The complexity of these operations demands high-performance drives that can manage constant torque, minimize load oscillations, and provide reliable braking sequences. Addressing these unique requirements, Delta's innovative AC motor drive solutions have been successfully adapted to enhance the performance and reliability of overhead crane solutions provided by Elektro-Mak Crane Systems Ltd., a leading manufacturer of overhead cranes in Turkey. This collaboration has showcased Delta's strong market position and demonstrated its commitment to enhancing operational efficiency in the crane industry.
Established in 1989 in Izmir, Turkey, Elektro-Mak Crane Systems Ltd. is renowned for its expertise in producing overhead cranes with capacities ranging from 250 kg to 200 tons and bridge openings below 45 meters. Operating from a state-of-the-art plant in Manisa covering 6,000 m², Elektro-Mak is a prominent player in the Turkish crane market. The company's dedication to quality and innovation has positioned it as a trusted partner for heavy-duty crane solutions.
Overcoming Challenges and Achieving Seamless Integration
The collaboration between Delta and Elektro-Mak began with the goal of enhancing the performance of overhead cranes using Delta's advanced AC motor drives. Elektro-Mak adopted Delta's C2000+ AC Motor Drives for hoisting, ME300 AC Motor Drives for long travel, and trolley operations. These drives were selected for their high-level motor control performance, competitive pricing, and robust technical support.
Delta's AC motor drives were integrated into Elektro-Mak's overhead cranes, addressing the company's need for a cost-competitive solution with an anti-sway function using open-loop control. The entire testing and commissioning process, completed in just two days, required extensive support from Delta's R&D and product management teams, particularly for parameter adjustments and overcoming tough environmental conditions.
The integration process faced challenges, particularly with the anti-sway function without an encoder. However, through persistent testing and parameterization on-site, Delta's team successfully implemented a solution that met Elektro-Mak's stringent requirements.
Remarkable Results and Enhanced Production Efficiency
The results of this collaboration were outstanding. Elektro-Mak experienced a significant improvement in crane performance, with the anti-sway function and reliable braking sequence enhancing safety and operational efficiency. The ease of integration and robust performance of Delta's AC motor drives allowed Elektro-Mak to meet its production goals effectively in less time.
This project is a testament to Delta's commitment to providing innovative, cost-effective automation solutions tailored to meet specific customer needs. The success story of Elektro-Mak underscores the importance of close collaboration and a thorough understanding of customer requirements.
In the words of Martien Heesterbeek, Product Manager at Industrial Automation Business Group, Delta EMEA, "This project with Elektro-Mak not only showcases our capabilities in delivering advanced automation solutions but also reinforces our commitment to customer satisfaction and innovation. We are proud to have supported Elektro-Mak in achieving significant improvements in their production processes."
Şükrü Terzi, General Manager at Elektro-Mak shared his thoughts on the collaboration: "Partnering with Delta has been a transformative experience for us. The integration of their AC motor drives into our crane systems has not only boosted our production reliability and efficiency but also underscored our commitment to adopting cutting-edge technologies. Delta’s support throughout the project has been excellent, and we look forward to continuing this successful partnership."
Outlook and Future Plans
The collaboration between Delta and Elektro-Mak has set a new benchmark in the overhead crane industry, demonstrating the immense potential of integrating advanced motor control systems in industrial applications. As Delta continues to innovate and expand its product offerings, the company remains committed to providing reliable and efficient solutions, including both small and high-power AC drive that meet the evolving needs of the market.
Delta's unwavering dedication to problem-solving and customer support, combined with Elektro-Mak’s operational excellence and strategic insights, has forged a formidable partnership. This collaboration stands as a beacon of success in the automation industry, providing a model for others seeking superior solutions in overhead crane manufacturing.
By leveraging Delta’s cutting-edge automation solutions, Elektro-Mak has set a new benchmark in the overhead crane industry, demonstrating the immense potential of integrating advanced motor control systems in industrial applications.